Application of smed methodology a case study in small. Using video analysis the software identifies and reduces process waste to increase productivity and reduce costs. Smed ppt edited free download as powerpoint presentation. Viewables easy to use software about smead news careers contact us site map. Lower manufacturing cost faster changeovers mean less equipment downtime. Ennas forms are designed for practical use and to accomplish two main roles in a smed program.
Six sigma templates customizable and free download. Ppt smed powerpoint presentation free to download id. Generally, an ebook can be downloaded in five minutes or less. Quick changeover, often referred to as smed or setup reduction, is a fundamental concept in lean production. If you want a process that is fast, defect free, and without waste, then you need lss. Editable six sigma templates edraw has selected some of the most important technical tools and corresponding templates which a six sigma team member might need as they progress through the dmaic methodology. Smed training quick changeover training, setup reduction training introduction. Microsoft powerpoint is primed for use on tablets and phones, so you can swipe and tap your way through presentations. There are many features that make the new powerpoint attractive. Change over time is defined as the time difference of the last product produced and the next new product produced with the right quality and at the right speed.
This study is carried out in one of the automotive industry. Definition of changeover what is smed case studies showing benefits of quick changeovers the goals 4 steps to reducing changeovers 1. The smed system, productivity press shigeo shingo a study of the toyota production system, productivity press, shigeo shingo modern approaches to manufacturing improvement. I p a s m m d innovative software zur prozessoptimierung. All six sigma templates are ready to use and available to customize. Train the operators in the new smed practices using the timer pro viewer check the new smed check the original practice to the new smed practice if needed do a video again to improve the practices and start from step 1. Availability, quality and smed 91 the smed implementation improves the availability rate as well as the quality rate, because smed reduces the setup process time where as we discussed, this setup time includes the trial phase for qualifying the first good piece to follow setup. While quick changeover can be used in virtually any industry, this course features custom foam fabricator ram technologies, which saw a 66% improvement. This is done through the analysis and the division of the cycle activities ied. Timer pro is the complete measurement solution for those involved in continuous improvement, lean manufacturing, industrial, manufacturing and process engineering, ergonomics, six sigma, kaizen, smed and 5s initiatives. A free powerpoint ppt presentation displayed as a flash slide show on id. With the developed solutions it was possible to reduce setup times, workinprocess wip and distances travelled by operators. Pdf development of a simulationbased smed training system.
Oi plant the company 173 philosophy and direction motivation for and steps involved in tackling smed applications of smed 175. Lean companies work to understand customer value, meet their expectations with quality products, and operate a process with. The results shows that the this study has achieved more than 30% of cost reduction, 97sec can be reduced which increases the productivity. Equipment efficiency availability, quality and smed. An ebook reader can be a software application for use on a computer. Lss has the ability to maximize shareholder value by achieving an extremely fast rate of improvement in he following areas. Development of smed by shigeo shingo 1950forms first stage of smed. The smed quick changeover observation form will be the baseline of controlled observation. Involves splitting a setup operation into internal. Download the latest version of the top software, games, programs and apps in 2018. The shingo system shigeo shingo quick changeover for operators. Scribd is the worlds largest social reading and publishing site. In lean terms, time spent in setting up equipment for production does not add value, is considered waste, and waste must be reduced or eliminated. Smed workshops, rustworkshops, lean methoden timestudy.
And some new presentation software also allows us to open ppt files. In converting powerpoint to bluraydvd, this presentation tool provides many beautiful. Free computer software powerpoint template is a free digital software package template for power point that you can download and use to share or distribute software or applications in a digital media. The name smed comes from the goal of reducing changeover times to the single digits i. Lean quick changeover smed setup reduction training course. The full package is available for instant download. Skillman, cqe, cqa, rab six sigma master black belt lean master sensei leansix sigma 314 rapid change over. In this course, youll learn how quick changeover, or smed, can be used to streamline your processes and drastically reduce your machine changeover time. Smed dramatically reduces changeover time lean production.
Powerpoint to video downloads in presentation tools software. Streamlining the setup operation also it contains setup reduction checklists. This free web based presentation software allows you to make online presentations easily. Pdf application of lean manufacturing tools in the food. To me the great added value of smed is the split of internal versus external activities, once its done were back to focusing on added value and eliminating waste like in. This documents contain step by step implementation of smed process. Smed methodology and other lean production tools 5s, visual management and standard work were applied to reduce the setup times observed at the beginning of the project.
A successful smed program will have the following benefits. Lean manufacturing is more than a collection of strategies, its a way of thinking. Smed is a methodology for systematically reengineering setup processes, and thereby radically reducing their duration, with documented reductions from hours to less than 10 minutes. Microsoft powerpoint, slide presentation software, ppt. Download the presentation together with trainthetrainer guide and. Microsoft powerpoint with a microsoft 365 subscription is the latest version of powerpoint. They were not able to get a good product mix out to the finished goods inventory due to relatively long changeover times for. This 4060 minute ppt presentation introduces your group to the concepts and principles of lean thinking. It is also must be systematic approach that eliminate waste and problem. Previous versions include powerpoint 2016, powerpoint 20, powerpoint 2010, powerpoint 2007, and powerpoint 2003. Burner lite is an easytouse tool in converting powerpoint to bluraydvd and powerpoint to video. Mx player for pc, download mx player for pc, mx player for blackberry, mx player for mac, mx player apk download, mx player for wp, mx player for pc download, mx player pro apk download, mx player for windowsphone. In the first phase, setup tasks are differentiated based on whether they can be performed.
Smed involve shutting down a process, modifying it and starting it over. Download timestudy t1software 31 tage kostenlos testen. The lean system works to create value through the elimination of nonvalueadded activities and a philosophy of continuous improvement. Schnelles rusten smed, videoanalyse, ganzheitliches. If you would like to see how you could make this type of. The essence of the smed system is to convert as many changeover steps as possible to external performed while the equipment is running, and to simplify and streamline the remaining steps.
Presenter view automatically adapts to your projection setup, and you can even use it on a single monitor, themes now come with variations, which make it simpler to hone in on the look you want, and when youre. Microsoft powerpoint download 2020 latest for windows 10. This ppt template is also a good ppt background template for presentations on digital goods as well as digital products or digital software powerpoint presentations. Production sites with long setup times are characterized by. Smed ppt edited production and manufacturing systems. The smed system proved a track record in many types of industries. This presentation has 70 slides and discusses the following. This package will train your people to plan and implement an improvement project for a specific setup operation in your factory. You dont have to be professional in diagram designing. Traditional training programs provide a chance of understanding and practicing smed by way of lectures to cover the theory, factory visits to see the case studies. Steel tools manufacturer by perry tong the challenge after our client, a steel tools manufacturer in the midwest of the usa instituted a lean programme for inventory the production facility struggled. Download smed training material world class manufacturing. Basic lean six sigma lss lean and six sigma methodologies focuses and fixes different areas of a process.
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